Automation engineering and industrial information-system integration for new production lines and existing-system retrofits, covering field control, centralized monitoring, production tracking and shop-floor applications.
Automation Engineering Services
For new-build and retrofit projects in automotive and parts manufacturing and beyond, we provide electrical design, PLC programming, on-site commissioning, and process and conveyor equipment integration. Equipment scope and responsibilities follow site conditions and the project agreement, with industrial network and information-security support as required.
We work for manufacturers and engineering general contractors: electrical and control implementation for new lines, retrofit and upgrade of existing lines, and engineering implementation support within general-contractor projects.
Industrial Information System Integration
Drawing on project delivery experience with Ignition, WinCC, InTouch and Dürr-related platforms, we select and integrate platforms per project requirements and build shop-floor and plant-level applications:
- Centralized monitoring (SCADA) and control rooms
- Production and body tracking (AVI/RFID)
- Quality traceability with per-item records
- Energy management and per-vehicle energy accounting
- ANDON and data visualization
- Platform retrofit and upgrade of existing systems
In-house communication drivers and engineering tools are used where appropriate for data acquisition and delivery efficiency, as technical support for project delivery.
涂装车间中控系统
Ignition-based centralized SCADA solution for paint shops, covering pretreatment, e-coat, drying, painting, and curing processes.
Key Features:
- Multi-PLC Siemens S7-1500 data acquisition with optimized-block access; scale per project requirements
- In-house S7Plus-Driver available as a complementary S7 communication path, validated per project
- Ignition Perspective can provide browser access; module and client licensing scope must be checked against the actual configuration
- Redundant, high-availability deployment design supported
- Multi-protocol: S7 / S7CommPlus / OPC UA / MQTT
- Open-source database support (MySQL / PostgreSQL)
焊装车间群控系统
Fully web-based CCR production management monitoring solution built on Huishuo’s plant-level MES implementation standard.
Core Functions:
- Line and peripheral system data acquisition
- Equipment monitoring and alarm management
- Product tracking and positioning
- Product-process data binding
- Multiple equipment types: robots, spot welding, stud welding, FDS, SPR, hemming, vision
- Protocol integration: Atlas OpenProtocol, Bosch Welding, Hongba stud welding
Data scale is configured flexibly per project requirements.
动力电池产线监控
Full-process data acquisition and quality traceability solution from cell module to PACK assembly.
Core Functions:
- Real-time process parameter monitoring
- Quality traceability with per-item records
- Equipment OEE analysis
- Early warning system
- Siemens PLC connectivity: S7 / S7CommPlus
涂装数字中心
Production Management: Scheduling, work order execution, AVI/RFID body tracking, two-tone scheduling
Quality Management: Defect logging, SPC statistical process control, FTQ/DOK, per-vehicle traceability
Energy Management: 7-media metering (electricity/water/gas/natural gas/hot water/chilled water/compressed air), per-vehicle energy accounting, carbon statistics
Equipment Management: Real-time status monitoring, predictive maintenance, OEE performance, spare parts management
ANDON System: Multi-level displays (overview/line/station), web-based, flexible configuration
Paint Shop AI-Assisted Analytics (optional module):
- Predictive Maintenance — assess the health of critical equipment (fans, pumps, robots) based on operational data and historical failure patterns to support maintenance planning
- Energy Analytics — multi-dimensional energy correlation analysis (output, season, shift) to inform energy-saving strategies such as oven temperature setpoints and exhaust fan frequency
- RTO Startup Prediction — reference for RTO (Regenerative Thermal Oxidizer) preheat scheduling based on production plan and order queue, reducing wasteful early startup
- Process Parameter Analysis — correlation analysis between painting parameters (flow rate, voltage, bell speed) and quality data to support process window optimization
- Quality Defect Warning — predict paint defect risks from upstream process parameters (film thickness, oven temperature, humidity) to enable early intervention
中控室方案
Reference configuration; finalized per project requirements:
Operator Stations: 6–8 workstations
Video Wall: Minimum 4×75-inch video wall
Dashboard: KPI panels, real-time output/takt time/availability, energy trends, auto-popup on anomalies
食品生产线
Ignition-based comprehensive food production monitoring solution covering raw material receiving, batching, processing, packaging, and finished goods warehousing.
Batch Management & Traceability:
- Electronic Batch Records (EBR), full-process batch tracking
- Recipe Management, supporting rapid multi-product changeover
- Per-item traceability: raw material → semi-finished → finished product
Compliance Support:
- Electronic records and electronic signatures implemented per FDA 21 CFR Part 11 requirements
- HACCP Critical Control Point (CCP) real-time monitoring and alarming
- GMP production environment parameters (temperature, humidity, pressure differential, cleanliness) online monitoring
Process Monitoring:
- CIP/SIP cleaning and sterilization automated control and validation
- Weighing and batching precision control with error-proofing
- Filling/packaging line speed synchronization and OEE efficiency analysis
- Multi-protocol: Siemens / Rockwell / Mitsubishi PLCs, Modbus devices
Data Platform:
- Ignition Perspective fully web-based, shop-floor displays / mobile / control room
- Open-source databases (MySQL / PostgreSQL)
- ERP (SAP / Kingdee) and MES layer data integration